Top Industrial Applications of AC Drives: Where and Why They Are Used

Modern industries demand efficiency and precision to optimize operations. AC drives are one of the best solutions to attain these objectives. AC drives control the speed and torque of an AC motor with better control, energy savings, and performance. AC drives have become an indispensable part of industrial automation, from manufacturing plants to wastewater treatment plants.

Shrirang Energy Efficient provides state-of-the-art AC drive packages, including ABB AC Drives, for industries so that either productivity may be maximized or energy consumption reduced. This blog covers common industrial applications of AC drives and their advantages.

Understanding AC Drives


An AC drive, also called a variable frequency drive (VFD), acts on the speed and torque of AC motors by changing the frequency and voltage of the supply. Thus, an AC drive suitably controls motor operations in order to consume power optimally and reduce wear and tear.

Thus, the use of AC drives in industries has the following advantages: 

  • Energy savings through adjustable speed.

  • Reduced mechanical stress on equipment.

  • Advanced process control and automation features.

  • Reduced maintenance costs with a longer motor life.


For more information on AC Drives, Visit What is an AC Drive? A Complete Beginner’s Guide

Major Industrial Applications of AC Drives


Various industries are implementing AC drives for enhanced operations and high efficiency. Here are the best applications where they can be used:

1. Manufacturing & Production



  • AC drives control the conveyor belt, robotic arm, and assembly lines.

  • Increase production exactness with lowered obsolete machine running time.

  • ABB AC Drives would provide an opportunity for power optimization for better manufacturing cost savings.


2. HVAC (Heating, Ventilation, and Air Conditioning)



  • They are very good for fans, pumps, and compressors when it comes to AC drive speed control, energy-efficient climate control achieving application.

  • The greatest savings in energy are yielded by variable speed adjustment.

  • Shrirang Energy Efficient provides high-quality AC drives for HVAC systems.


3. Water and Wastewater Treatment



  • AC drives control the functioning of pumps, blowers, and other filtration systems required in optimum water flow maintenance.

  • Prevents wastages of unnecessary power and lowers operational costs.

  • ABB AC Drives find wide applications in municipal and industrial water treatment plants.


4. Oil & Gas Industry



  • Pumps, compressors, and drilling rigs are controlled by the AC drives for efficient oil extraction. 

  • Safety is enhanced with AC drives that help reduce sudden torque fluctuations.

  • AC motors controlled by ABB AC Drives deliver energy savings in refineries.


5. Food & Beverage Industry



  • They regulate processing speeds consistently in mixers, conveyors, and grinders.

  • thus complying with strict hygiene and quality control standards.

  • In food production facilities, the ABB AC Drives are conducive to efficient operation.  


6. Mining & Metal Processing



  • AC drives give flow to energy-efficient operation as they control crushers, mills, and hoists.

  • Worker safety is improved due to smooth motor start-up and stopping.

  • AC motors with drive solutions further enhance material handling efficiency.


Key Benefits of AC Drives in Industrial Applications



  • Energy efficiency: The use of motor speed optimization with energy efficiency reduces power consumption. 

  • Extended equipment life: reducing mechanical stress on the motors and machineries.

  • Operational efficiency: It increases operational efficiency which implies better control and automation of the motor. 

  • Lower maintenance costs: Reduced maintenance costs result from reducing wear and tear, therefore minimizing breakdowns. 

  • Sustainability: Sustainability level is improved as it allows green work by reducing carbon footprints.


Conclusion


AC drives have brought changes to industrial automation because they improve efficiency, contribute to energy cost reduction, and enhance operational control. Whether it is manufacturing, air conditioning, hygienic ventilating systems, power generation, or mining, they are simply everywhere.

Industry-leading solutions, such as ABB AC Drives, are provided by Shrirang Energy Efficient to ensure business performance and sustainability

Contact us for more information, Visit our product range for more information!

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